6BL8 Super-Regenerative Receiver for 88-108Mc/s


This receiver is a development of the 12AT7 circuit that has been used in numerous receiver designs on this site for the reception of FM in the 88-108Mc/s band.
The 6BL8 was undoubtedly the most popular television valve used in Australia, and there are prolific quantities of it about. Fortunately, it has not attracted the attention of the audiophiles, so is inexpensive if bought. Europeans know the valve as ECF80, but in that part of the world, the series heater version, 9A8/PCF80 is far more common.

The 6BL8 was initially designed for mixer-oscillator use in VHF TV tuners, with the triode for the oscillator and the pentode as the mixer. However, it turned out to be probably the most versatile valve used in TV sets. The pentode was also used for video and sound IF amplifiers, as well as a video output valve. It also found use in line oscillators,  gated AGC circuits, and sync separators. The triode was sometimes used as a video cathode follower, timebase oscillators, sync, and AGC circuits. Sometimes the triode was connected as a diode and used for an AGC clamp. Although no Australian TV sets used it for audio output use, a few British portable sets did so. In short, the 6BL8/ECF80 has been used for everything but deflection output and power rectification.
A later development was the 6JW8/ECF802 (9JW8/PCF802) specifically designed for line oscillator use.

In the U.S. there was a similar valve, the 6U8/ECF82, which has the same pin connections, and broadly similar ratings. Like the 6BL8, it found use in all kinds of other circuits it had never been designed for. Similar to the 6U8 is the 6CQ8, and some types are actually labelled 6CQ8/6U8. A later development was the 6EA8. These three types all have the same pin connections and are largely interchangeable. A low noise audio type, the 6AN8, found popularity with audio circuits, but the pin connections were optimised for this use, and are not the same.
In non critical circuits, it is often possible to interchange the 6BL8 and 6U8/6CQ8/6EA8, but it is important to know the two types are not actual equivalents and that the specifications differ.

It is because of the prevalence of the 6BL8 that I have used it in so many of my designs. I had tried to use it as a super-regenerative receiver in my early days (the late 1980's) of experimenting with such circuits. It performed poorly in comparison to other valves such as the 12AT7. In 2003, I finally discovered the secret to good super-regenerative receiver design, and developed an excellent performer using a 12AT7. The details of this design are described here.

As originally designed, my circuit was valve critical, in that a 12AT7 had to be used. Other types such as 6ES8 oscillated very well, but the sensitivity was poor.
The next step in the design was using a low mu triode, the 6C4 in this receiver. Despite this valve having a lower mu than the 12AT7, it was possible to obtain equally good performance by the use a quarter wave cathode choke instead of the original 15uH types. These chokes have been discussed here.

With the change in choke design allowing more flexibility with valve types, a 6DX8 triode was then tried with excellent results in a one valve receiver. The mu of the 6DX8 and 12AT7 triodes is not too dissimilar.

Having established that low mu triodes can now be used in the circuit, thoughts turned back to the 6BL8 again, to see if this valve could be used successfully for a super-regenerative receiver. To be successful, it would have to be at least as sensitive as the 12AT7 circuit; that is, to operate down to single digit microvolts input.

First Attempt.
It was thought that using the pentode as the detector might actually give a higher audio output compared to the triode circuits, and a receiver was constructed thus. Essentially, the 6BL8 had been substituted for the 12AT7 with no change of component values. The screen grid was connected to a variable source of B+ to find the optimum operating conditions. The circuit certainly worked, and it was found the screen grid was best fed with the full B+ (about 150V). The triode was used as a grounded grid RF amplifier, as per the 12AT7 circuit.
However, the anticipated increase in audio output did not occur. The receiver appeared to function much the same as the 12AT7 version with similar sensitivity. There was no advantage in using the 6BL8, except for having one available instead of a 12AT7. In fact, if anything, the extra 150mA heater current would be a disadvantage in battery operated receivers.
At this point, I concluded that the 6BL8 could be used successfully, provided the 450mA vs. 300mA heater current was not a disadvantage.

Triode Detector.
Seeing as the mu of the 6BL8 triode is 20 and that of the 6C4 is 17, it appeared that using the triode as the detector should also work equally as well as in the 6C4 receiver. The set was rewired to suit, and results were looking good. The usual stations could be picked up just on the aerial coil. Next was what to do with the pentode. Obviously it would be used as the RF amplifier. However, seeing as we now had a pentode to use, it meant that a different kind of RF amplifier could be tried. Until now, the use of triodes has necessitated a grounded grid configuration. But, with a pentode, it would possible to use a conventional grounded cathode circuit, so this was tried. As previously, this stage was left untuned with a 15uH RFC for the plate load. Likewise, the aerial was connected directly to the pentode grid with another 15uH RFC to complete the DC return and to provide some high pass filtering. The screen was connected straight to B+.

An Excellent Performer!
I was somewhat surprised to find myself listening to 2NUR from Newcastle with an indoor telescopic aerial. This station is 135km away, line of sight. The closer Sydney stations seemed a lot louder and noise free than with the 12AT7 design. The quench frequency was running at about 62kHz which was responsible for the good sound quality, but interestingly this didn't seem to detract from sensitivity. Normally, as quench frequency is increased the sensitivity falls off, even though the audio quality improves. The receiver was being fed into my bench amplifier which consists of a 6M5 and 6X4.

The Circuit.


 

RF Amplifier.
The unbalanced aerial input connects directly to the control grid of the pentode. An RFC completes the grid circuit to earth should the aerial not have DC continuity. Additionally, it shunts lower frequency signals to earth which might overload the stage.
Cathode bias is provided in the usual way with a 1K resistor and 1000pF bypass condenser. Bias is about -3.7V (which indicates a cathode current of 3.7mA). Initially, the plate load was a ferrite 15uH RF choke. I had seen commercially designed circuits where a resistor of about 10K had been used instead, so was curious to try this modification. Indeed, there was no observable difference at all. As it happens, the reactance of a 15uH choke at 100Mc/s is about 10K anyway. I was pleased at being able to eliminate the choke because it would mean the design can be made less critical. As has been found previously, just because a choke is marked with a certain value of inductance, it doesn't mean any choke of that value will work the same - especially in a VHF circuit. This has actually been a problem with the pulse counting receivers, until the quarter wave choke was used for all the designs.
Using a resistor means not having to worry about resonant peaks and Q values. The screen voltage is not critical and is simply fed from the 160V B+. Bypassing is performed by another 1000pF ceramic condenser.

Detector.
This works the same as the 12AT7 circuits. Grid to cathode capacitance and the inductance of the cathode choke causes the triode to oscillate. Oscillation frequency is determined by the LC grid circuit. The tuning condenser is actually the 100pF oscillator section of an MSP (AWA)  tuning gang used in MW receivers of the 1960's. In series with it is a 33pF to restrict tuning range for the 88-108Mc/s band. As it happens, the receiver tunes from about 85Mc/s to about 130Mc/s. Thus, aircraft transmissions can also be received.
The 33pF grid condenser and 330K resistor provide grid leak bias for the triode once it is oscillating, and the time constant is such that the grid is driven into cut off at a supersonic rate. In other words, the oscillator is squegging, causing super-regenerative detection to take place.
The incoming signal triggers the oscillation at an earlier or later time, and as the plate current depends on oscillation level, the plate voltage corresponds with the modulation of the incoming AM signal. Plate load is a 56K resistor with a 1000pF bypass, and the quench signal is largely filtered by a 150K and 1000pF, leaving just the audio signal. Output is of a level intended for feeding into a triode-pentode amplifier, with a 500K or 1M input impedance. Solid state amplifiers generally have too low of an input impedance to work correctly and require a buffer stage.
Like all super-regenerative receivers, only AM signals are demodulated. The FM to AM conversion required occurs by tuning the receiver slightly off carrier so that slope detection occurs. Therefore, there are actually two possible tuning points when receiving FM. This is advantageous if there should be an interfering station on a nearby frequency. In fact, I have consistently found the selectivity of super-regenerative receivers to be superior to commercially made superhets.

The secret to the good performance of this detector circuit is the method of regeneration control. For best sensitivity, it is necessary to run the detector slightly beyond the point at where it begins oscillating. Too much further and sensitivity is poor. Most published circuits simply vary the plate voltage of the detector. I found that performance varied too much from one end of the band to the other with this kind of control, and sensitivity was poor.
Instead, varying the grid voltage solves the problem with consistent sensitivity across the band. It seems that by adjusting the grid bias, the operating conditions are changed in a way that changing plate voltage does not provide. It would appear that oscillation is best controlled by taking the valve towards cut off to reduce oscillation rather than reducing plate voltage.
In the original 12AT7 receiver, the grid was taken to a negative variable supply to perform this function. Subsequent receivers, including this one, have used a cathode rheostat to achieve the same thing. The advantage is that no separate negative supply is required, and there is a degree of automatic control. This comes about because as plate current increases, so does the bias, which then reduces oscillation. The cathode rheostat is bypassed with 1.5uF to prevent any audio and quench signal degeneration. Because large values like 1.5uF, especially if they are electrolytic, are poor RF bypasses, a 1000pF ceramic condenser provides VHF bypassing.

Construction.
As with any VHF circuitry, a good ground plane and short direct wiring is required. This should be clear from the photo. Every time a reader has been unable to get one of my VHF receivers to work it has always been due to incorrect construction methods.
All the bypasses are ceramic capacitors. With 160V B+, it is possible to get away with common and inexpensive 100V types here. They seem to be very conservatively rated. The .022uF output isolation capacitor should be at least 200V. The resistors can be 1/4W types.
As with the other VHF receivers, the cathode choke is made by winding 75cm of 26 gauge enamelled wire on a 6.5mm plastic former. The same choke can also be used for the aerial input circuit instead of the commercially made 15uH type.
The 10K cathode rheostat has enough adjustment to accommodate any valves that may be used. If it felt that there is too much of a dead spot, a resistor can be paralleled across the pot. The value should be such that with the detector can be cut off (i.e. the oscillation stops) at maximum pot resistance. The 1.5uF condenser across the pot can be electrolytic. 1uF is easier to get and can be used instead. Larger values can also be used, but if too large the control action becomes noticeably delayed. This condenser only has to be large enough to bypass the audio component.
The tuning coil is four turns of 18 gauge tinned copper wire with an I.D. of 10mm.
The tuning condenser should be one of good quality suitable for VHF. The original one used for the prototype had intermittent connections between the frame and moving plates which caused oscillation to drop out at certain parts of the band. If obtaining a tuning condenser especially for this receiver, a value of 15pF is to be preferred. In that instance the series 33pF is not required. Padding a larger tuning condenser to reduce the tuning range results in stations being cramped together at one end of the rotation.
One side of the 6BL8 heater must be earthed, along with the centre shield of the valve socket. Another 1000pF ceramic condenser needs to be connected across the heater.
B+ for the prototype receiver is 160V at 4.2mA, but it seemed to work well also at 120V, although there was a drop in audio level.


Under the chassis.

Other Valves.
A selection of used 6BL8's had their triodes measured on an AVO valve tester. Condition varied from worn (1.5ma/V and 6mA Ip)  to good (5mA/V and 15mA Ip) and all were tested in the receiver to ensure the design is not fussy about valves, requiring "selected" types. A new unused 6BL8 was tried for comparison. In all cases the receiver functioned without loss of sensitivity, but the worn examples did seem to provide slightly less audio output.
An unmarked valve which internally looked like a 6BL8, and tested as such, operated strangely in that while it oscillated perfectly well, it was not possible to receive 2NUR - there wasn't the sensitivity.
It was found that 6JW8, 6EA8, and 6U8 all worked as well as the 6BL8. The 6U8 worked very well and it appeared that it might be slightly better than the 6BL8.


A selection of 6BL8's were tested.

Power Supply.
The experimental chassis used back to back 15V transformers for the heater and B+ supply. As the B+ is only a few mA, a 6AL5 can be used (provided only the 6BL8 is being powered). The chassis and power supply was actually used previously for this receiver project.
Because it originally had the 12AT7 heater in series with the 6AL5, replacing the 12AT7 with a 6BL8 meant that some modification of the heater circuit was called for. The 6AL5 required to be shunted with 41 ohms to cause it to draw the same 450mA of the 6BL8. The dropping resistor also had to be reduced. It is not ideal because the 6AL5 has a faster warm up time than the 6BL8. It would be more efficient to use the 300mA PCF80 in this circuit.

2NUR-FM
As a side note, building this receiver has now changed my station of choice to 2NUR. It's the first time I've really been able to listen to this station - other receivers have performed too poorly or not at all. Sydney stations with their narrow playlist and intrusive ads just can't compare. Distance from home to the 2NUR transmitter is 135km. To improve reception and feed FM receivers in every part of the house and garage, I installed an outdoor FM aerial pointed at Mt Sugarloaf which is the location of the 2NUR transmitter. Now, all my valve FM receivers; the Fremodynes, Pulse Counting, and Super-Regenerative receivers can be tuned to 2NUR.

The aerial is a five element Yagi built to plans described in Silicon Chip in the late 90's. It feeds a Hills AVA masthead amplifier set to 23dB, and then a six way splitter which feeds each room in the house and garage. The masthead amplifier is powered from the 12V DC house supply.



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